PROJECT PROFILES
Nondestructive Testing

Impact-echo Testing of the Aeration Basin Walls
Wastewater Treatment Plant


The aeration basin was a rectangular concrete tank with approximate dimensions of 242'x 98'x 21' high. The tank was divided into several chambers with the dividing walls with thickness between 14" and 16". The walls were reinforced with either #5 or # 6 rebar placed at 6" on center. The hairline cracks appeared on some of the walls after a year. Reportedly, testing of the chambers for water tightness showed no measurable leakage rates. However, at some places of the walls, seepage of moisture took place through the hairline cracks. Attempts to seal the cracks were unsuccessful and concerns were raised of possible significant internal voids in the concrete. Concrete Science, Inc. was contracted to locate such suspect voids in the walls.

Concrete Science, Inc. conducted impact-echo testing on the suspect walls. Test results were very consistent and repeatable. Analysis of the frequency spectra of all the testing showed only the frequencies associated with the thickness of the walls. Frequency variation was in generally accepted range. None of the test results (away from the patched areas) showed frequencies associated with interior voids. In the repaired areas of the cracks where the wall surfaces were wet, impact-echo testing showed "normal" results indicating absence of significant crack openings. The test results showed that some of the repaired patches were delaminated near the surface.